intellimod? l1-series three phase igbt inverter + brake 75 amperes/600 volts PM75RL1A060 1 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 description: powerex intellimod? intelligent power modules are isolated base modules designed for power switching applications operating at frequencies to 20khz. built-in control circuits provide optimum gate drive and protection for the igbt and free-wheel diode power devices. features: complete output power circuit gate drive circuit protection logic C short circuit C over temperature using on-chip temperature sensing C under voltage low loss using full gate cstbt ? igbt chip applications: inverters ups motion/servo control power supplies ordering information: example: select the complete part number from the table below -i.e. PM75RL1A060 is a 600v, 75 ampere intellimod? intelligent power module. type current rating v ces amperes volts (x 10) pm 75 60 v cc s i gnd gnd out f o in ot v cc s i gnd gnd out f o in ot v cc s i gnd gnd out f o in ot v cc s i gnd gnd out f o in ot p u br v w n b v cc s i gnd gnd out f o in ot v cc s i gnd gnd out f o in ot v cc s i gnd gnd out f o in ot u n f o v nc w n v n1 v n v wpc w p w fo v wp1 v vpc v p v fo v vp1 v upc u p u fo v up1 1.5k 1.5k 1.5k 1.5k ad ae z t aa c x n p b u v w 1 5 9 19 19 f o 17 v n 14 v n1 11 w p 8 v vp1 2 u fo 6 v fo 5 v vpc 3 u p 7 v p 9 v wpc 10 w fo 12 v wp1 1 v upc 4 v up1 16 u n 15 br 18 w n 13 v nc terminal code q r v y y l w p a d e g f h j j j k k k k u l u u s n m b ab (6 places) ac (2 places) af ag (2 places) f outline drawing and circuit diagram dimensions inches millimeters a 4.72 120.0 b 2.17 55.0 c 0.63 16.0 d 4.17 106.0 e 0.28 7.0 f 0.78 19.75 g 2.62 66.5 h 0.13 3.25 j 0.63 16.0 k 0.08 2.0 l 0.47 12.0 m 1.08 27.5 n 0.57 13.5 p 0.43 11.0 q 0.42 10.75 r 1.29 32.75 dimensions inches millimeters s 0.46 11.75 t 0.86+0.04/0.02 22.0+1.0/-0.5 u 0.91 23.0 v 0.57 14.5 w 1.26 32.0 x 1.24 31.5 y 0.69 17.5 z screw depth 12 aa 0.51 13.0 ab m5 metric m5 ac 0.22 dia. 5.5 dia. ad 0.28 7.0 ae 0.12 3.0 af 0.02 sq. 0.5 sq. ag 0.10 dia. 2.5 dia.
PM75RL1A060 intellimod? l1-series three phase igbt inverter + brake 75 amperes/600 volts 2 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 absolute maximum ratings, t j = 25c unless otherwise specifed characteristics symbol PM75RL1A060 units power device junction temperature t j -20 to 150 c storage temperature t stg -40 to 125 c mounting torque, m5 mounting screws 31 in-lb mounting torque, m5 main terminal screws 31 in-lb module weight (typical) 380 grams supply voltage, surge (applied between p - n) v cc(surge) 500 volts self-protection supply voltage limit (short circuit protection capability)* v cc(prot.) 400 volts isolation voltage, ac 1 minute, 60hz sinusoidal v iso 2500 volts igbt inverter sector collector-emitter voltage (v d = 15v, v cin = 15v) v ces 600 volts collector current (t c = 25c) (note 1) i c 75 amperes peak collector current (t c = 25c) i cp 150 amperes collector dissipation (t c = 25c) (note 1) p c 337 watts igbt brake sector collector-emitter voltage (v d = 15v, v cin = 15v) v ces 600 volts collector current (t c = 25c) (note 1) i c 50 amperes peak collector current (t c = 25c) i cp 100 amperes collector dissipation (t c = 25c) (note 1) p c 284 watts diode forward current i f 50 amperes diode rated dc reverse voltage (t c = 25c) v r(dc) 600 volts control sector supply voltage (applied between v up1 -v upc , v vp1 -v vpc , v wp1 -v wpc , v n1 -v nc ) v d 20 volts input voltage (applied between u p -v upc , v p -v vpc , w p -v wpc , u n - v n - w n -br-v nc ) v cin 20 volts fault output supply voltage v fo 20 volts (applied between u fo -v upc , v fo -v vpc , w fo -v wpc , f o -v nc ) fault output current (u fo , v fo , w fo , f o terminals) i fo 20 ma *vd = 13.5 ~ 16.5v, inverter part, t j = 125c arm up vp wp un vn wn br axis igbt fwdi igbt fwdi igbt fwdi igbt fwdi igbt fwdi igbt fwdi igbt fwdi x 27.9 27.9 66.2 66.2 85.8 85.8 37.4 37.4 56.1 56.1 74.7 74.7 20.2 21.3 y -6.2 0.2 -6.2 0.2 -6.2 0.2 5.4 -0.8 5.4 -0.8 5.4 -0.8 -7.4 5.8 note 1: t c (under the chip) measurement point y bottom view x
PM75RL1A060 intellimod? l1-series three phase igbt inverter + brake 75 amperes/600 volts 3 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 electrical and mechanical characteristics, t j = 25c unless otherwise specifed characteristics symbol test conditions min. typ. max. units igbt inverter sector collector-emitter saturation voltage v ce(sat) v d = 15v, v cin = 0v, i c = 75a, 1.75 2.35 volts t j = 25c v d = 15v, v cin = 0v, i c = 75a, 1.75 2.35 volts t j = 125c diode forward voltage v ec -i c = 75a, v cin = 15v, v d = 15v 1.7 2.8 volts inductive load switching times t on 0.3 0.8 2.0 s t rr v d = 15v, v cin = 0 ? 15v 0.4 0.8 s t c(on) v cc = 300v, i c = 75a 0.4 1.0 s t off t j = 125c 1.0 2.3 s t c(off) 0.3 1.0 s collector-emitter cutoff current i ces v ce = v ces , v d = 15v, t j = 25c 1.0 ma v ce = v ces , v d = 15v, t j = 125c 10 ma igbt brake sector collector-emitter saturation voltage v ce(sat) v d = 15v, v cin = 0v, i c = 50a, 1.75 2.35 volts t j = 25c v d = 15v, v cin = 0v, i c = 50a, 1.75 2.35 volts t j = 125c forward voltage v fm i f = 50a 1.7 2.8 volts collector-emitter cutoff current i ces v ce = v ces , v d = 15v, t j = 25c 1.0 ma v ce = v ces , v d = 15v, t j = 125c 10 ma control sector circuit current i d v d = 15v, v cin = 15v, v n1 -v nc 8 16 ma v d = 15v, v cin = 15v, v xp1 -v xpc 2 4 ma input on threshold voltage v th(on) applied between u p -v upc , 1.2 1.5 1.8 volts input off threshold voltage v th(off) v p -v vpc , w p -v wpc , u n - v n - w n -br-v nc 1.7 2.0 2.3 volts short circuit trip level sc inverter part 150 amperes (-20c t j 125c, v d = 15v) brake part 100 amperes short circuit current delay time t off(sc) v d = 15v 0.2 s over temperature protection ot trip level 135 c (detect t j of igbt chip) ot (hys) reset level 20 c supply circuit under-voltage protection uv trip level 11.5 12.0 12.5 volts (-20 t j 125c) uv r reset level 12.5 volts fault output current* i fo(h) v d = 15v, v cin = 15v 0.01 ma i fo(l) v d = 15v, v cin = 15v 10 15 ma fault output pulse width* t fo v d = 15v 1.0 1.8 ms *fault output is given only when the internal sc, ot and uv protections schemes of either upper or lower arm device operates to protect it.
PM75RL1A060 intellimod? l1-series three phase igbt inverter + brake 75 amperes/600 volts 4 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 electrical and mechanical characteristics, t j = 25c unless otherwise specifed characteristics symbol test conditions min. typ. max. units thermal characteristics, t j = 25c unless otherwise specifed characteristic symbol condition min. typ. max. units junction to case thermal resistance r th(j-c)q igbt (per 1 element) (note 1) 0.37* c/watt inverter part r th(j-c)d fwdi (per 1 element) (note 1) 0.63* c/watt junction to case thermal resistance r th(j-c)q igbt (note 1) 0.44* c/watt brake part r th(j-c)d fwdi (note 1) 0.75* c/watt contact thermal resistance r th(c-f) case to fin per module, 0.038 c/watt thermal grease applied (note 1) recommended conditions for use characteristic symbol condition value units supply voltage v cc applied across p-n terminals 400 volts control supply voltage** v d applied between v up1 -v upc , 15.0 1.5 volts v vp1 -v vpc , v wp1 -v wpc , v n1 -v nc input on voltage v cin(on) applied between u p -v upc , 0.8 volts input off voltage v cin(off) v p -v vpc , w p -v wpc , u n - v n - w n -br-v nc 9.0 volts pwm input frequency f pwm 20 khz arm shoot-through blocking time t dead input signal 2.0 s * if you use this value, r th(f-a) should be measured just under the chips. ** with ripple satisfying the following conditions: dv/dt swing 5v/s, variation 2v peak to peak.
PM75RL1A060 intellimod? l1-series three phase igbt inverter + brake 75 amperes/600 volts 5 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 v cc = 300v v d = 15v inductive load t j = 25c t j = 125c collector recovery current, -i c , (amperes) reverse recovery current, i r r , (amperes) reverse recovery time, t r r , (s) 1.0 0.6 0.4 0.2 0.8 0 collector current, i c , (amperes) switching loss, e on , (mj/pulse) switching loss (on) vs. collector current (typical - inverter part) collector current, i c , (amperes) switching loss, e off , (mj/pulse) switching loss (off) vs. collector current (typical - inverter part) reverse recovery characteristics (typical - inverter part) emitter-collector voltage, v ec , (volts) collector recovery current, -i c , (amperes) free-wheel diode forward characteristics (typical - inverter part) -0.5 2.0 2.5 1.5 1.0 0 0.5 10 3 10 2 10 1 10 0 v d = 15v t j = 25c t j = 125c collector-current, i c , (amperes) collector-emitter saturation voltage, v ce(sat) , (volts ) collector-emitter saturation voltage characteristics (typical - inverter part) 0 40 100 60 80 v d = 15v t j = 25c t j = 125c 20 2.0 1.5 1.0 0.5 0 supply voltage, v d , (volts) collector-emitter saturation voltage, v ce(sat) , (volts ) collector-emitter saturation voltage vs. supply voltage characteristics (typical - inverter part) 12 16 18 17 i c = 75a t j = 25c 15 14 13 2.4 2.2 2.0 1.8 1.4 1.6 1.2 1.0 reverse recovery characteristics (typical - inverter part) collector-emitter voltage, v ce(sat) , (volts) collector current, i c , (amperes) output characteristics (typical - inverter part) 0 0.5 1.0 1.5 2.0 0 v d = 17v 15 13 t j = 25 c 20 100 60 80 40 collector recovery current, -i c , (amperes) switching loss, e rr , (mj/pulse) switching recovery loss characteristics (typical - inverter part) 0 20 40 100 60 80 collector recovery current, -i c , (amperes) 0 20 40 100 60 80 v cc = 300v v d = 15v inductive load t j = 25c t j = 125c 50 30 20 10 40 0 4 3 2 1 0 0 20 40 100 60 80 v cc = 300v v d = 15v inductive load t j = 25c t j = 125c 4 3 2 1 0 0 20 40 100 60 80 v cc = 300v v d = 15v inductive load t j = 25c t j = 125c v cc = 300v v d = 15v inductive load t j = 25c t j = 125c 1.8 1.2 1.4 1.6 0.8 1.0 0.4 0.2 0.6 0 0 20 40 100 60 80 t j = 25c t j = 125c
PM75RL1A060 intellimod? l1-series three phase igbt inverter + brake 75 amperes/600 volts 6 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 10 0 10 1 10 2 10 -2 collector current, i c , (amperes) switching time, t c(on) , (s) switching time (on) vs. collector current (typical - inverter part) 10 -1 10 0 10 0 10 1 10 2 10 -2 collector current, i c , (amperes) switching time, t c(off) , (s) switching time (off) vs. collector current (typical - inverter part) 10 -1 10 0 10 0 10 1 10 2 10 -1 collector current, i c , (amperes) switching time, t off , (s) switching time (off) vs. collector current (typical - inverter part) 10 0 10 1 sc (sc of t j = 25c is normalized 1) short circuit trip level characteristics (typical - inverter part) circuit frequency, f c , (khz) circuit current, i d , (ma ) circuit current vs. carrier frequency characteristics (n-side - inverter part) 0 25 20 15 5 10 35 25 15 20 10 5 0 circuit frequency, f c , (khz) circuit current, i d , (ma ) circuit current vs. carrier frequency characteristics (p-side - inverter part) 0 25 v d = 15v t j = 25c t j = 125c v d = 15v v d = 15v t j = 25c t j = 125c 20 15 5 10 35 30 30 25 15 20 10 5 0 junction temperature, t j , (c) supply circuit under-voltage protection, uv/uv r , (volts ) supply circuit under-voltage protection characteristics (typical - inverter part) -50 150 uv uv r 100 50 0 20 12 16 8 4 0 junction temperature, t j , (c) -50 150 100 50 0 2.0 1.2 1.6 0.8 0.4 0 10 0 10 1 10 2 10 -1 collector current, i c , (amperes) switching time, t on , (s) switching time (on) vs. collector current (typical - inverter part) 10 0 10 1 time, (s) transient thermal impedance characteristics (igbt & fwdi - inverter part) 10 1 10 -1 10 -2 10 -3 10 0 10 1 10 0 10 -1 10 -2 z th = r th ? (normalized value) normalized transient thermal impedance, z t h ( j-c') single pulse t c = 25c per unit base = r th( j-c) = 0.37c/w (igbt) r th( j-c) = 0.63c/w (fwdi) v cc = 300v v d = 15v inductive load t j = 25c t j = 125c v cc = 300v v d = 15v inductive load t j = 25c t j = 125c v cc = 300v v d = 15v inductive load t j = 25c t j = 125c v cc = 300v v d = 15v inductive load t j = 25c t j = 125c
PM75RL1A060 intellimod? l1-series three phase igbt inverter + brake 75 amperes/600 volts 7 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 time, (s) transient thermal impedance characteristics (igbt & fwdi - brake part) 10 1 10 -1 10 -2 10 -3 10 0 10 1 10 0 10 -1 10 -2 z th = r th ? (normalized value) single pulse t c = 25c per unit base = r th( j-c) = 0.44c/w (igbt) r th( j-c) = 0.75c/w (fwdi) normalized transient thermal impedance, z t h ( j-c') collector current, i c , (amperes) collector-emitter saturation voltage, v ce(sat) , (volts ) collector-emitter saturation voltage characteristics (typical - brake part) 0 60 v d = 15v t j = 25c t j = 125c 40 50 30 20 10 2.0 1.5 1.0 0.5 0 supply voltage, v d , (volts) collector-emitter saturation voltage, v ce(sat) , (volts ) collector-emitter saturation voltage vs. supply voltage characteristics (typical - brake part) 12 18 i c = 50a t j = 25c t j = 125c 16 17 15 14 13 2.4 2.0 2.2 1.6 1.8 1.4 1.2 1.0 collector-emitter voltage, v ce(sat) , (volts) collector current, i c , (amperes) collector recovery current, -i c , (amperes) output characteristics (typical - brake part) 0 0.5 1.0 1.5 2.0 0 v d = 17v 15 13 t j = 25c 10 60 50 30 40 20 emitter-collector voltage, v ec , (volts) free-wheel diode forward characteristics (typical - brake part) 0 2.5 2.0 1.5 1.0 0.5 10 2 10 1 10 0 v d = 15v t j = 25c t j = 125c
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